Custom Coils Assemblies

Magnetic Sensors Corporation has earned a reputation for producing high quality and innovative custom coil assemblies for a wide variety of applications. Designing, engineering, tooling and manufacturing all performed in-house by MSC personnel. 

Our coils are used in a variety of ways: actuators, antennas, electromagnets, inductors, linear motors, sensors, and transmitters. Besides round wire coils, both flat and square magnet wire can be used if higher power density is required. Custom design, development, engineering, tooling, and manufacturing are all done in-house by our dedicated staff. We have the coil solutions you need.

MSC coils are typically wet wound with a proprietary epoxy. This is a labor intensive process, but it produces a tougher coil, less susceptible to resonance. 

Coil Types

• Bobbin Wound
• Free Standing (no bobbin)
• Magnetic Pickup Speed Sensor coils
• Custom Solenoids

Coil Shapes

• Round
• Rectangular
• Trapezoidal
• Sector of Cylinder
• Bias Coil

Coil Sizes

• Minimum - .011" Diameter (magneto optical application)
• Maximum - 6" Diameter

Wire Gauges

• Minimum - 56 AWG
• Maximum - 16 AWG

Bonding

• Wet Epoxy
• Heat Bonding
• Heavy Duty - Wound with wet epoxy then heat cured for outstanding mechanical integrity

Overmolding

• Transfer Molding
• Injection Molding
• Thermoset Plastics
• Thermoplastics

APPLICATIONS

• VR Speed Sensors
• Electromagnets
• Solenoids
• Voice Coils
• Motors
• Latching Solenoid Coils
• IR Steering Mirrors

• Pot Cores
  
• Valve Actuators
• Electromagnetic Valve Actuators for "camless" Engines
• Miniature Ferrite Conductors
• Magnetic Memory
• Magneto-Optical Disk Drives